ZHAOWEI - manufacturing process

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ZHAOWEI supplies a variety of standard gear motors and custom DC Gear MotorS for every application. When a standard model does not meet your application, we have many capabilities to tailor our motor and gearbox combination to delivery your goals and expectations for your application. Our factory engineering department is available to evaluate your needs and provide you with a cost effective solution for your project with very quick turnaround time. The characteristics of manufacturing process of micro gear reducer mainly include two kinds of mechanical manufacturing technology and micro gear reducer. With the development of new structure and production technology of micro motor, a large number of precision machine, instrument, electronic industry and automation technology are formed: 1.micro gear reducer manufacturing process technology and technology of micro motor professional manufacturing process including iron core manufacturing, winding manufacturing, plastic parts manufacturing, surface coating, insulation and assembly, etc.. Also a large number of mechanical processing, powder compaction, electronic circuit, electric processing, welding, precision stamping, cold extrusion, and other production technology.
2. the new structure of the micro gear reducer continue to emerge, the requirements of process method to continuously update. 3. the micro gear reducer as the system components, the reliability and the size of the requirements of high accuracy that requires the motor magnetic circuit symmetry. Parts of the shape of the error is small, is suitable for the use of high degree of automatic processing equipment and automatic testing system, to ensure the accuracy and consistency of parts processing 4. the size of the micro gear reducer and the size of the production volume and the value of a single table. Requires a reasonable organization to produce a variety of micro motor speed motor, a big difference. The motor of the motor of the motor of the speed reducer is a good choice for you. Our products are high precision, long life, high stability, low noise, we continue to explore the small gear box unknown problems and solutions, only for customers with ease.Any questions or inquiry, please call us at hotline: 86-755-27322652 or visit our website at: http://www.zwgearbox.com and send your messages, Joint Exploration is warmly welcomed!

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ZHAOWEI teach you how to deal with the noise of a headache

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Shenzhen ZHAOWEI Machinery & Electronics Co., Ltd was established in 1997, which is State High-Tech enterprise for gear transmission design and manufacturing. Our DC motors are mainly related to automotive components, industrial equipment, smart home, medical equipment and standardized gear box, providing services and solutions for the world's intelligent driving. Small planetary gear box is widely used in mechanical transmission as an important part. For a pair of meshing gears, because there is inevitably a pitch, tooth shape error, in operation process will meshing impact and corresponding to the gear mesh frequency noise, between tooth surfaces due to the relative sliding and friction noise. Because of the gear is basic parts of gear box, reduce gear noise of gear box noise control is very necessary. Generally speaking, noise of the gear system mainly the following aspects: 1.Other aspects of the input torque. Load torque fluctuations, shaft torsional vibration,...
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The assembly accuracy has a direct influence on the meshing condition and load-carrying capacity of gears.

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The influence of lubrication mode on the efficiency of reducer The lubrication mode of gears is determined by the pitch speed of gears. Oil bath lubrication can be used when the pitch speed is not very high. The loss of stirring oil in oil bath lubrication is related to tooth width, gear circumference speed, oil immersion depth, oil viscosity and other factors. Generally speaking, the wider the gear, the deeper the oil immersion, the higher the oil viscosity, and the higher the gear speed, the greater the oil stirring loss. When the throttle speed is high, oil injection lubrication should be used as far as possible. The main loss of oil injection lubrication is the energy consumed by accelerating oil supply. It is related to the amount of oil supplied, the oil storage gap between meshing teeth and the oil viscosity. The curves of oil mixing loss with gear pitch velocity are given under different viscosity, top clearance and oil supply under oil injection lubrication. The oil visco...
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Wiring Work of Gear Reduction Motor

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Gear deceleration motor is a new type of operation equipment, and this equipment can provide lower speed, greater torque, for our production and life has brought convenience. In order to save time and effort in installation, and to ensure the effect of use, we need to pay attention to the following five points when wiring, let's get to know it together. 1. Power input: The thick red wire on the gear reducer motor is the positive end of the power supply, the black wire is the negative end of the power supply, and the fine orange wire is the door lock. 2. Motor phase: Coarse yellow line is U, Coarse green line is V, Coarse blue line is W. 3. Signal input: Fine red line is + 5V power supply, Fine green is handle signal input, Fine black line is grounding line. 4. Machine Hall: Fine red line is + 5V power supply, fine black line is grounding line, fine yellow line is A, fine green line is B, fine blue line is C. 5. Sensor: Fine red line is + 5V power supply, fine black li...
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