Correct Installation of Reducer
Correct installation, use and maintenance of reducer is an important link to ensure the normal operation of mechanical equipment. Therefore, when you install planetary reducer, you must strictly follow the following installation and use related matters, and carefully assemble and use.
The first step is to confirm whether the motor and reducer are in good condition before installation, and strictly check whether the dimensions of the parts connected by the motor and reducer match. Here are the dimensions and tolerances of the positioning bump, input shaft and reducer groove of the motor.
The second step is to screw down the screw on the outer dust-proof hole of the reducer flange, adjust the PCS clamping ring to align the side hole with the dust-proof hole, and insert the inner hexagon to tighten.
After that, remove the motor shaft key.
The third step is to connect the motor with the reducer naturally. When connecting, it is necessary to ensure that the concentricity of the output shaft of the reducer and the input shaft of the motor is the same, and the outer flanges of the two are parallel. If the concentricity is not consistent, the motor shaft will be broken or the gear of the reducer will be worn out.
In addition, hammer strikes are strictly prohibited during installation to prevent excessive axial or radial forces from damaging bearings or gears. Be sure to tighten the installation bolt before tightening the force bolt. Before installation, wipe the rust-proof oil of motor input shaft, positioning bump and connecting part of reducer with gasoline or zinc-sodium water. Its purpose is to ensure the tightness of the connection and the flexibility of operation, and to prevent unnecessary wear and tear. Before connecting the motor to the reducer, please make the key slot of the motor shaft perpendicular to the tightening bolt. In order to ensure uniform force, please screw the installation bolt at any diagonal position first, but not tightly, then screw the installation bolts at the other two diagonal positions, and finally tighten the four installation bolts one by one. Finally, tighten the force bolt. All tightening bolts shall be fixed and inspected by the torque wrench according to the specified fixed torque data. Relevant data of right angle reducer are not exactly the same as that of the same type linear reducer. Users should also pay attention to it. Correct installation between reducer and mechanical equipment is similar to that between reducer and driving motor. The key is to ensure that the concentricity of the output shaft and the driving part of the reducer is the same.
4. Conclusion With the continuous development of global industry, the role of planetary reducer in the field of transmission is becoming more and more obvious.
Portal：https://www.zwgearbox.com/
The first step is to confirm whether the motor and reducer are in good condition before installation, and strictly check whether the dimensions of the parts connected by the motor and reducer match. Here are the dimensions and tolerances of the positioning bump, input shaft and reducer groove of the motor.
The second step is to screw down the screw on the outer dust-proof hole of the reducer flange, adjust the PCS clamping ring to align the side hole with the dust-proof hole, and insert the inner hexagon to tighten.
After that, remove the motor shaft key.
The third step is to connect the motor with the reducer naturally. When connecting, it is necessary to ensure that the concentricity of the output shaft of the reducer and the input shaft of the motor is the same, and the outer flanges of the two are parallel. If the concentricity is not consistent, the motor shaft will be broken or the gear of the reducer will be worn out.
In addition, hammer strikes are strictly prohibited during installation to prevent excessive axial or radial forces from damaging bearings or gears. Be sure to tighten the installation bolt before tightening the force bolt. Before installation, wipe the rust-proof oil of motor input shaft, positioning bump and connecting part of reducer with gasoline or zinc-sodium water. Its purpose is to ensure the tightness of the connection and the flexibility of operation, and to prevent unnecessary wear and tear. Before connecting the motor to the reducer, please make the key slot of the motor shaft perpendicular to the tightening bolt. In order to ensure uniform force, please screw the installation bolt at any diagonal position first, but not tightly, then screw the installation bolts at the other two diagonal positions, and finally tighten the four installation bolts one by one. Finally, tighten the force bolt. All tightening bolts shall be fixed and inspected by the torque wrench according to the specified fixed torque data. Relevant data of right angle reducer are not exactly the same as that of the same type linear reducer. Users should also pay attention to it. Correct installation between reducer and mechanical equipment is similar to that between reducer and driving motor. The key is to ensure that the concentricity of the output shaft and the driving part of the reducer is the same.
4. Conclusion With the continuous development of global industry, the role of planetary reducer in the field of transmission is becoming more and more obvious.
Portal：https://www.zwgearbox.com/
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