Gear reducer running-in period considerations
In practical applications, the newly purchased gear reducer requires a running-in period, and the correct running-in can greatly extend the life of the equipment. Before use, the operator should accept the manufacturer's guidance, training, or read the instruction manual in detail, understand the structure and performance of the gear reducer, and have certain operation and maintenance experience before operating the reducer. The following article will explain in detail what you should pay attention to. Let's take a look at it.
1. Pay attention to limit the working load of the gear reducer during the running-in period. The working load of the reducer during running-in should not exceed 85% of the rated working load, and arrange the working time to avoid overheating of the reducer. happened.
2. During the running-in period, pay attention to the operation of the gear reducer due to the frequent observation. If there is any abnormality, stop and eliminate the abnormality in time. Before the fault is not eliminated, stop the operation and report the situation to the merchant or the manufacturer to help solve the problem.
3. Reasonable selection of lubricating oil, especially the reducer with large input power. During the period, check the lubricating oil, hydraulic oil, coolant, oil level and quality frequently, and pay attention to check the sealing performance of the whole machine. The oil was found to be too fast in the inspection and the cause should be analyzed.
4. Keep the reducer clean, adjust and tighten the loose parts in time to prevent the parts from being worn out or the parts being lost due to looseness.
5. After the end of the running-in period, the machine should be forcedly maintained, check and adjust, and pay attention to the replacement of oil.
In order to reduce the wear of the gear reducer, it is necessary to change the lubricating oil regularly. For the first time, it is recommended to change the oil after 300 to 400 hours of operation of the machine, and then replace the lubricating oil every 1500 to 2000 hours. In the work environment with harsh working environment, high temperature and high dust, the lubricating oil should be inspected every half month. It is found that the lubricating oil has dirt, that is, the lubricating oil is replaced to keep the lubricating oil clean and prolong the service life of the reducer. ,Improve economic efficiency.
Portal：https://www.zwgearbox.com/
1. Pay attention to limit the working load of the gear reducer during the running-in period. The working load of the reducer during running-in should not exceed 85% of the rated working load, and arrange the working time to avoid overheating of the reducer. happened.
2. During the running-in period, pay attention to the operation of the gear reducer due to the frequent observation. If there is any abnormality, stop and eliminate the abnormality in time. Before the fault is not eliminated, stop the operation and report the situation to the merchant or the manufacturer to help solve the problem.
3. Reasonable selection of lubricating oil, especially the reducer with large input power. During the period, check the lubricating oil, hydraulic oil, coolant, oil level and quality frequently, and pay attention to check the sealing performance of the whole machine. The oil was found to be too fast in the inspection and the cause should be analyzed.
4. Keep the reducer clean, adjust and tighten the loose parts in time to prevent the parts from being worn out or the parts being lost due to looseness.
5. After the end of the running-in period, the machine should be forcedly maintained, check and adjust, and pay attention to the replacement of oil.
In order to reduce the wear of the gear reducer, it is necessary to change the lubricating oil regularly. For the first time, it is recommended to change the oil after 300 to 400 hours of operation of the machine, and then replace the lubricating oil every 1500 to 2000 hours. In the work environment with harsh working environment, high temperature and high dust, the lubricating oil should be inspected every half month. It is found that the lubricating oil has dirt, that is, the lubricating oil is replaced to keep the lubricating oil clean and prolong the service life of the reducer. ,Improve economic efficiency.
Portal：https://www.zwgearbox.com/
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